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Lean Production Simplified, Second Edition: A Plain-Language Guide to the World's Most Powerful Production System
 
 

Lean Production Simplified, Second Edition: A Plain-Language Guide to the World's Most Powerful Production System [Paperback]

Pascal Dennis
4.7 out of 5 stars  See all reviews (3 customer reviews)
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Review

This book is just too important! In this age of global competition threatening to annihilate all but the very leanest, Pascal Dennis masterwork, Lean Production Simplified — A Plain-Language Guide to the Worlds Most Powerful Production System, is a must-read. Midway through my career, after working at five, large North American manufacturing companies, its absolutely crystal clear that the three which died would have survived if only theyd known of and successfully implemented The Toyota Production System. Dennis is clearly North Americas Ohno-san!

Michael A.J. Davis, Executive VP, Waterville TG Inc. 06/01/04

Lean Production Simplified is both enlightening and informative for all levels of lean learners. It is written from a very human perspective. Many prior publications focus on the lean bag of tools or the softer cultural aspects of lean. Dennis contribution is a well integrated blend of both giving the reader not only a systemic understanding of lean, but also the clear skill development required for leadership at all levels. Wherever you are on your journey to lean, Lean Production Simplified will provide further knowledge and insight to help achieve the next level on the eternal path to perfection.

Anne Stevens, VP, North America Vehicle Operations, Ford Motor Company 06/01/04 --This text refers to an alternate Paperback edition.

Product Description

2006 SHINGO PRIZE WINNER for EXCELLENCE in MANUFACTURING RESEARCH

Lean Production Simplified, 2nd Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production.

Highlights include:

  • A comprehensive view of Toyota¹s lean manufacturing system
  • A look at the origins and underlying principles of lean
  • Identifying the goals of lean production
  • Practical problem solving for lean production
  • Activities that support involvement - Kaizen circles, suggestion systems, and problem solving
  • This 2nd Edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it.

    Lean Production Simplified, 2nd Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.


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    5.0 out of 5 stars A Must-Have on Lean, Jan 4 2012
    By 
    GLEN (Vancouver, BC.) - See all my reviews
    This review is from: Lean Production Simplified, Second Edition: A Plain-Language Guide to the World's Most Powerful Production System (Paperback)
    Similar to "Lean for Dummies" -- this book lays out the basics of Lean beautifully. Though not as academic as other books on this subject, if I had to choose only one book on the subject then this would be it (and may explain why it commands a higher price-point than other books). A very good explanation of Lean principles and practices across a wide spectrum, this book will provide the reader with a solid understanding of Lean. A relatively easy read, the illustrations found in the book allow for a quick grasp of the topic and should be considered a must-read for anyone who wants learn the ways of Lean.
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    4.0 out of 5 stars Good read, Mar 2 2010
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    This review is from: Lean Production Simplified, Second Edition: A Plain-Language Guide to the World's Most Powerful Production System (Paperback)
    This really is a "plain-language" explanation. I am certified in Lean but this was a nice background read as to how it was developed and the concepts behind the application. This book will not tell you how to conduct lean improvement in a step-by-step way, but it is still really helpful as a resource if this is what you are trying to do. Much more interesting and easier to understand than other Lean books. I would recommend this to others.
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    5.0 out of 5 stars Excellent book for beginner, Mar 4 2004
    By 
    This is a very good introductory book. All components of lean manufacturing system have been explained. More importantly, the language is very simple and easy to understand. The sample templates are great. One aspect, I would like to see is the cost concept. Particularly, how an established factory can be transformed to lean system with respect to cell concept and layout change. The author has written about the cost benefit of lean system, however, no supporting evidence has been provided. But overall, this book is great.
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