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Manufacturing Advantage: Why High Performance Work Systems Pay Off
 
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Manufacturing Advantage: Why High Performance Work Systems Pay Off [Paperback]

Eileen Appelbaum , Thomas Bailey , Peter Berg

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Autonomous work teams, open systems, and performance-based pay are all innovations that have come to be regarded collectively as high-performance work systems (HPWS). The main focus of HPWS, however, is organizing work so that frontline workers participate in decisions that affect organizational routines. Proponents of HPWS are enthusiastic, but support is mostly anecdotal, and there has been little hard evidence to show that HPWS directly leads to increased productivity. Now the Economic Policy Institute (EPI) reports on its in-depth survey of three diverse industries in which HPWS have been implemented. The EPI study analyzes productivity improvement and the effects of workplace practices within HPWS on trust, intrinsic rewards, stress, job satisfaction, and organizational commitment among workers in the steel, apparel, and medical electronics industries. Other recent EPI studies on topics such as wage inequality and U.S. participation in the bailout of Asian economies have sometimes stirred controversy. EPI's conclusion here that HPWS will help U.S. manufacturing companies meet competitive challenges should stimulate discussions between labor and management. David Rouse --This text refers to the Hardcover edition.

Book Description

Much of the hoopla surrounding quality circles, teams, and high-performance work systems has been based on anecdotes and very thin evidence. It has not been established that those employee involvement strategies amount to anything more than another series of management fads or ruses designed to get more out of workers without giving them anything in return. This revelatory book, written by some of the skeptics, lays some of the suspicion to rest.

Based on their visits to 44 plants and surveys of more than 4,000 employees, Eileen Appelbaum, Thomas Bailey, Peter Berg, and Arne L. Kalleberg concluded that companies are indeed more successful when managers share knowledge and power with workers and when workers assume increased responsibility and discretion.

The study of steel, apparel, and medical electronics and imaging plants revealed much. In self-directed teams, workers were able to eliminate bottlenecks and coordinate the work process. In task forces created to improve quality, they communicated with individuals outside their own work groups and were able to solve problems. Expensive equipment in steel mills operated with fewer interruptions, turnaround and labor costs were cut in apparel factories, and costly inventories of components and medical equipment were reduced.

And what did the employees think? The worker survey showed that jobs in participatory work systems often provide more challenging tasks and more opportunities for creativity. Employees in apparel had higher hourly earnings; those in steel had both higher hourly earnings and higher job satisfaction. Workers in more participatory settings were no more likely than others to report heavy workloads or excessive demands on their time. They were, however, less likely to report involuntary overtime or conflict with co-workers, and were more likely to be satisfied with their surroundings.

Manufacturing Advantage provides the best assessment available of the effectiveness of high-performance work systems. Freestanding chapters near the end of the book provide full documentation of research data without interrupting the narrative flow.


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